TECHNICAL DETAILS

All about Oil DaimlerChrysler Computer Codes
What tire sizes will fit?    Paint Codes
The ABC's of ABS Air Filtration & Efficiency

All about Oil

Choosing the best motor oil is a topic that comes up frequently in discussions between motoheads, whether they are talking about motorcycles or cars. The following article is intended to help you make a choice based on more than the advertising hype.

Oil companies provide data on their oils most often referred to as "typical inspection data". This is an average of the actual physical and a few common chemical properties of their oils. This information is available to the public through their distributors or by writing or calling the company directly. I have compiled a list of the most popular, premium oils so that a ready comparison can be made. If your favorite oil is not on the list get the data from the distributor and use what I have as a data base.

This article is going to look at six of the most important properties of a motor oil readily available to the public: viscosity, viscosity index (VI), flash point, pour point, % sulfated ash, and % zinc.

Viscosity is a measure of the "flowability" of an oil. More specifically, it is the property of an oil to develop and maintain a certain amount of shearing stress dependent on flow, and then to offer continued resistance to flow. Thicker oils generally have a higher viscosity, and thinner oils a lower viscosity. This is the most important property for an engine. An oil with too low a viscosity can shear and loose film strength at high temperatures. An oil with too high a viscosity may not pump to the proper parts at low temperatures and the film may tear at high rpm.

The weights given on oils are arbitrary numbers assigned by the S.A.E. (Society of Automotive Engineers). These numbers correspond to "real" viscosity, as measured by several accepted techniques. These measurements are taken at specific temperatures. Oils that fall into a certain range are designated 5, 10, 20, 30, 40, 50 by the S.A.E. The W means the oil meets specifications for viscosity at 0 F and is therefore suitable for Winter use.

The following chart shows the relationship of "real" viscosity to their S.A.E. assigned numbers. The relationship of gear oils to engine oils is also shown.


 _________________________________________________________
|                                                         |
|                SAE Gear Viscosity Number                |
|_________________________________________________________|
||75W | 80W |85W|      90      |          140           | |
||____|_____|___|______________|________________________| |
|                                                         |
|             SAE Crank Case Viscosity Number             |
|_________________________________________________________|
||10|  20 | 30 |  40 |  50  |                             |
||__|_____|____|_____|______|                             |
|_________________________________________________________|
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42
 viscosity cSt %40 100 degrees C
Multi viscosity oils work like this: Polymers are added to a light base (5W, 10W, 20W), which prevent the oil from thinning as much as it warms up. At cold temperatures the polymers are coiled up and allow the oil to flow as their low numbers indicate. As the oil warms up the polymers begin to unwind into long chains that prevent the oil from thinning as much as it normally would. The result is that at 100 degrees C the oil has thinned only as much as the higher viscosity number indicates. Another way of looking at multi-vis oils is to think of a 20W-50 as a 20 weight oil that will not thin more than a 50 weight would when hot.

Multi viscosity oils are one of the great improvements in oils, but they should be chosen wisely. Always use a multi grade with the narrowest span of viscosity that is appropriate for the temperatures you are going to encounter. In the winter base your decision on the lowest temperature you will encounter, in the summer, the highest temperature you expect. The polymers can shear and burn forming deposits that can cause ring sticking and other problems. 10W-40 and 5W-30 require a lot of polymers (synthetics excluded) to achieve that range. This has caused problems in diesel engines, but fewer polymers are better for all engines. The wide viscosity range oils, in general, are more prone to viscosity and thermal breakdown due to the high polymer content. It is the oil that lubricates, not the additives. Oils that can do their job with the fewest additives are the best.

Very few manufactures recommend 10W-40 any more, and some threaten to void warranties if it is used. It was not included in this article for that reason. 20W-50 is the same 30 point spread, but because it starts with a heavier base it requires less viscosity index improvers (polymers) to do the job. AMSOIL can formulate their 10W-30 and 15W-40 with no viscosity index improvers but uses some in the 10W-40 and 5W-30. Mobil 1 uses no viscosity improvers in their 5W-30, and I assume the new 10W-30. Follow your manufacturer's recommendations as to which weights are appropriate for your vehicle.

Viscosity Index is an empirical number indicating the rate of change in viscosity of an oil within a given temperature range. Higher numbers indicate a low change, lower numbers indicate a relatively large change. The higher the number the better. This is one major property of an oil that keeps your bearings happy. These numbers can only be compared within a viscosity range. It is not an indication of how well the oil resists thermal breakdown.

Flash point is the temperature at which an oil gives off vapors that can be ignited with a flame held over the oil. The lower the flash point the greater tendency for the oil to suffer vaporization loss at high temperatures and to burn off on hot cylinder walls and pistons. The flash point can be an indicator of the quality of the base stock used. The higher the flash point the better. 400 F is the minimum to prevent possible high consumption. Flash point is in degrees F.

Pour point is 5 degrees F above the point at which a chilled oil shows no movement at the surface for 5 seconds when inclined. This measurement is especially important for oils used in the winter. A borderline pumping temperature is given by some manufacturers. This is the temperature at which the oil will pump and maintain adequate oil pressure. This was not given by a lot of the manufacturers, but seems to be about 20 degrees F above the pour point. The lower the pour point the better. Pour point is in degrees F.

% sulfated ash is how much solid material is left when the oil burns. A high ash content will tend to form more sludge and deposits in the engine. Low ash content also seems to promote long valve life. Look for oils with a low ash content.

% zinc is the amount of zinc used as an extreme pressure, anti- wear additive. The zinc is only used when there is actual metal to metal contact in the engine. Hopefully the oil will do its job and this will rarely occur, but if it does, the zinc compounds react with the metal to prevent scuffing and wear. A level of .11% is enough to protect an automobile engine for the extended oil drain interval, under normal use. Those of you with high revving, air cooled motorcycles or turbo charged cars or bikes might want to look at the oils with the higher zinc content. More doesn't give you better protection, it gives you longer protection if the rate of metal to metal contact is abnormally high. High zinc content can lead to deposit formation and plug fouling.

    The Data: Listed alphabetically
    (--- indicates data was not available)
    
    Brand (20W-50)          VI Flash Pour %ash %zinc          Brand (20W-40)          VI Flash Pour %ash %zinc
    AMSOIL                 136  482  -38<  .50   ---          Castrol Multi-Grade    110  440  -15   .85   .12
    Castrol GTX            122  440  -15   .85   .12          Quaker State           121  415  -15   .90   ---
    Exxon High Performance 119  419  -13   .70   .11
    Havoline Formula 3     125  465  -30  1.00   ---          Brand (15W-50)          VI Flash Pour %ash %zinc
    Kendall GT-1           129  390  -25  1.00   .16          Chevron                204  415  -18   .96   .11
    Pennzoil GT Perf.      120  460  -10   .90   ---          Mobil 1                170  470  -55   ---   ---
    Quaker State Dlx.      155  430  -25   .90   ---          Mystic JT8             144  420  -20  1.70   .15
    Red Line               150  503  -49   ---   ---          Red Line               152  503  -49   ---   ---
    Shell Truck Guard      130  450  -15  1.00   .15
    Spectro Golden 4       174  440  -35   ---   .15          Brand (5W-50)           VI Flash Pour %ash %zinc
    Spectro Golden M.G.    174  440  -35   ---   .13          Castrol Syntec         180  437  -45  1.20   .10
    Unocal                 121  432  -11   .74   .12          Quaker State Synquest  173  457  -76   ---   ---
    Valvoline All Climate  125  430  -10  1.00   .11          Pennzoil Performax     176  ---  -69   ---   ---
    Valvoline Turbo        140  440  -10   .99   .13
    Valvoline Race         140  425  -10  1.20   .20          Brand (5W-40)           VI Flash Pour %ash %zinc
    Valvoline Synthetic    146  465  -40< 1.50   .12          Havoline               170  450  -40  1.40   ---
    Brand (15W-40)          VI Flash Pour %ash %zinc
    AMSOIL                 135  460  -38<  .50   ---
    Castrol                134  415  -15  1.30   .14
    Chevron Delo 400       136  421  -27  1.00   ---
    Exxon XD3              ---  417  -11   .90   .14
    Exxon XD3 Extra        135  399  -11   .95   .13
    Kendall GT-1           135  410  -25  1.00   .16
    Mystic JT8             142  440  -20  1.70   .15
    Red Line               149  495  -40   ---   ---
    Shell Rotella w/XLA    146  410  -25  1.00   .13
    Valvoline All Fleet    140  ---  -10  1.00   .15
    Valvoline Turbo        140  420  -10   .99   .13
    Brand (10W-30)          VI Flash Pour %ash %zinc          Brand (5W-30)           VI Flash Pour %ash %zinc
    AMSOIL                 142  480  -70<  .50   ---          AMSOIL                 168  480  -76<  .50   ---
    Castrol GTX            140  415  -33   .85   .12          Castrol GTX            156  400  -35   .80   .12
    Chevron Supreme        150  401  -26   .96   .11          Chevron Supreme        202? 354  -46   .96   .11
    Exxon Superflo Hi Perf 135  392  -22   .70   .11          Chevron Supreme Synt.  165  446  -72  1.10   .12
    Exxon Superflo Supreme 133  400  -31   .85   .13          Exxon Superflow HP     148  392  -22   .70   .11
    Havoline Formula 3     139  430  -30  1.00   ---          Havoline Formula 3     158  420  -40  1.00   ---
    Kendall GT-1           139  390  -25  1.00   .16          Mobil 1                165  445  -65   ---   ---
    Mobil 1                160  450  -65   ---   ---          Mystic JT8             161  390  -25   .95   .10
    Pennzoil PLZ Turbo     140  410  -27  1.00   ---          Quaker State           165  405  -35   .90   ---
    Quaker State           156  410  -30   .90   ---          Red Line               151  455  -49   ---   ---
    Red Line               139  475  -40   ---   ---          Shell Fire and Ice     167  405  -35   .90   .12
    Shell Fire and Ice     155  410  -35   .90   .12          Unocal                 151  414  -33   .81   .12
    Shell Super 2000       155  410  -35  1.00   .13          Valvoline All Climate  135  405  -40  1.00   .11
    Shell Truck Guard      155  405  -35  1.00   .15          Valvoline Turbo        158  405  -40   .99   .13
    Spectro Golden M.G.    175  405  -40   ---   ---          Valvoline Synthetic    160  435  -40< 1.50   .12
    Unocal Super           153  428  -33   .92   .12
    Valvoline All Climate  130  410  -26  1.00   .11
    Valvoline Turbo        135  410  -26   .99   .13
    Valvoline Race         130  410  -26  1.20   .20
    Valvoline Synthetic    140  450  -40< 1.50   .12
     
    All of the above oils meet current SG/CD ratings and all vehicle manufacture's warranty requirements in the proper viscosity. All are "good enough", but those with the better numbers are icing on the cake.

The synthetics offer the only truly significant differences, due to their superior high temperature oxidation resistance, high film strength, very low tendency to form deposits, stable viscosity base, and low temperature flow characteristics. Synthetics are superior lubricants compared to traditional petroleum oils. You will ha veto decide if their high cost is justified in your application.

The extended oil drain intervals given by the vehicle manufacturers (typically 7500 miles) and synthetic oil companies (up to 25,000 miles) are for what is called normal service.Normal service is defined as the engine at normal operating temperature,at highway speeds, and in a dust free environment. Stop and go, city driving,trips of less than 10 miles, or extreme heat or cold puts the oil change interval into the severe service category, which is 3000 miles for most vehicles. Synthetics can be run two to three times the mileage of petroleum oils with no problems. They do not react to combustion and combustion by-products to the extent that the dead dinosaur juice does. The longer drain intervals possible help take the bite out of the higher cost of the synthetics. If your car or bike is still under warranty you will have to stick to the recommended drain intervals. These are set for petroleum oils and the manufacturers make no official allowance for the use of synthetics.

Oil additives should not be used.The oil companies have gone to great lengths to develop an additive package that meets the vehicle's requirements. Some of these additives are synergistic,that is the effect of two additives together is greater than the effect of each acting separately. If you add anything to the oil you may upset this balance and prevent the oil from performing to specification.

The numbers above are not, by any means, all there is to determining what makes a top quality oil. The exact base stock used, the type, quality, and quantity of additives used are very important. The given data combined with the manufacturer's claims, your personal experience, and the reputation of the oil among others who use it should help you make an informed choice.

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What tire sizes will fit?

There are only 3 direct OEM tire sizes available for the Durango (235/75R15, 31x10.5R15 or 275/60R17 - for the R/T). Listed below are some "available" tire sizes that have the same approximate diameter (within .5") for proper + sizing of your wheels/tires without requiring any speedometer recalibrations.

Stock Size (15" wheels)
OEM size Equivalent size Diff
235/75R15 none  
31x10.5R15 255/75R15 -.44"
265/75R15 +.15"
285/70R15 +.21"
+ 1 Size (16" wheels)
OEM size Equivalent size Diff
235/75R15 205/80R16 +.03"
215/75R16 -.18"
225/75R16 +.41"
225/70R16 -.48"
235/70R16 +.07"
255/65R16 +.17"
275/60R16 +.11"
31x10.5R15 215/85R16 -.11"
245/75R16 -.03"
255/70R16 -.44"
265/70R16 +.11"
275/65R16 -.43"
285/65R16 +.09"
+ 2 Size (17" wheels)
OEM size Equivalent size Diff
235/75R15 235/65R17 +.15"
255/60R17 +.17"
275/55R17 +.03"
275/60R17 245/65R17 -.45"
255/65R17 +.06"
265/60R17 -.47"
285/60R17 +.47"
31x10.5R15 255/65R17 -.45"
265/65R17 +.06"
285/60R17 -.04"
+ 3 Size (18" wheels)
OEM size Equivalent size Diff
235/75R15 255/55R18 +.16"
285/50R18 +.34"
295/45R18 -.43"
275/60R17 245/60R18 -.42"
285/55R18 +.35"
31x10.5R15 265/60R18 +.02"
285/55R18 -.16"

Note: The above table refers to Light Truck applications and automobile tires may not have the same ratings and will not always perform to the same minimum requirements of a Light Truck tire. The table was constructed using Big Al's Durango Tire Calculator to find an equivalent tire size and then checking for availability of that size at the Tire Rack web site.

Tire Rack is one of the best on-line tire reference sites and has a lot of useful information on the fitting of new wheels/tires for vehicles. Of particular note is their "Wheel Rack", an interactive wheel fitment guide that shows what a particular wheel looks like on a specific make, model and year of vehicle.

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The ABC's of ABS? from http://www.abs-education.org/abcs/abcindex.htm

What Your Anti-Lock Brakes Do: ABS helps improve vehicle stability, steerability and stopping capability.It prevents wheel lock-up, allowing you to maintain better control of yourvehicle during an emergency braking situation.

How does the Anti-Lock Mechanism Work: When you step firmly on the brake pedal, the system automatically modulates the brake pressure at the wheels, adjusting pressure to each wheel independently to prevent wheel lock-up. Since the wheels don't lock-up, you have improved steering control of the vehicle and less chance of skidding.

So what's the difference between four-wheel (4WABS) and rear-wheel (RWABS) anti-lock brakes: 4WABS modulates the braking of all four wheels allowing you to make corrective steering changes while still braking. RWABS, found exclusively on light trucks, vans and SUVs, only modulates the braking of the rear wheels. While this does help you maintain directional stability and prevents the rear of the vehicle from skidding sideways, the front wheels "can" still lock up; especially if you attempt sudden steering changes while braking! If that happens, ease up on the brake pedal just enough to allow the front wheels to start rolling again to regain steering control.

How do you know when your ABS is working: In most cases you can tell the anti-lock brake system is operating because you'll notice a mechanical sound and feel some pulsation or increased resistance in the brake pedal. It's important to keep your foot on the brake pedal when you hear/feel this and continue to apply firm pressure.

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DaimlerChrysler Computer Codes

Getting the codes, from All•Par

If you have fuel injection, this works on most Chrysler, Plymouth, and Dodge cars made in the 1980s and 1990s.

  • Start with the ignition off. Within five seconds, switch the key on, off, on, off, on. (On is *not* start!)
  • The "check engine" light will flash. Count the # of flashes Each code is a two digit code, so a (for example) 23 would be FLASH FLASH (pause) FLASH FLASH FLASH (long pause)
  • It will never flash more than 9 times, watch for pauses!
  • 55 is end of codes, 33 is normal on earlier models if you don't have air conditioning.
  • Please note, some codes are NOT included below, this is not a complete listing, but it IS very close to complete. Most of it comes from the Mopar Mailing List.
  • This activates Power Limited/Check Engine light on some models.
On newer cars (mid-to-late 1990s, 2000s):
  • On some models, when the check engine light goes on, you may be able to get the codes simply by putting in the key, moving it to the RUN position and the light will blink out the codes by itself.
  • On later models with a digital odometer, the codes may be displayed on the odometer rather than blinking the check engine light and on the 2001 PT Cruiser - it displays "done" when it's finished, or when there are no codes.
  • If you have separate trip/odometer & trip reset switches, simultaneously press both while turning the ignition to RUN (not start) and wait about five seconds. This initiates a short self-test sequence that lights all segments of the odometer and shift selector read-out (where applicable)and then displays any stored error codes.
  • On the 2001 PT Cruiser, and probably other models, holding in the trip odometer reset button while turning the key to RUN will start a self test, with a readout on the odometer. It will also activate all instrument panels, one at a time. We don't know if this also shows stored codes, or whether it only tests the instrument panel.
  • On the 1998 Stratus, where there's a combined trip/odometer & trip reset switch, waiting for 5 seconds will just reset the trip odometer. To get codes, press the switch, turn the ignition to ON, and release the switch as soon as the odometer displays "Check 1". This causes the computer to go through several check sequences for all lamps, LED segments and gauges, indicated by "Check 2" etc. and terminated by "End".
  • On 1995 and later Neons, and probably other Chrysler, Plymouth, Dodge, and Jeep models, when the check engine light goes on, you may be able to get the codes simply by putting in the key and moving it to the RUN position and the light blinks out the codes without all the OFF-ON stuff. This doesn't work if the check engine light's not on.
  • Jeeps made after 1997 require an ODBC reader - the lamp method doesn't work.
Note: When the computer detects a major failure, it activates a "Limp In" mode which guesses about data to compensate for sensor failure. This is a nice feature not used by all automakers.

The Codes

  1. No ignition reference signal detected during cranking (bad Hall effect)
    or timing belt skipped one or more teeth
    or loss of either camshaft or crankshaft position sensor
  2. Battery or computer recently disconnected
  3. MAP sensor or vacuum line may not be working
  4. MAP sensor voltage below .16V or over 4.96V
  5. No speed/distance sensor signal
  6. Loss of battery voltage detected with engine running
  7. Engine stays cool too long (bad thermostat or coolant sensor?)
    or (1985 turbo only) knock sensor circuit
  1. Oxygen sensor signal doesn't change (stays at 4.3-4.5V). Probably bad oxygen sensor
  2. Coolant sensor signal out of range - May have been disconnected to set timing
  3. Incoming air temperature sensor may be bad
  4. Throttle position sensor over 4.96V (see note #3)
  5. Automatic Idle Speed (AIS) motor driver circuit shorted or target idle not reached, vacuum leak found
  6. Peak injector circuit voltage has not been reached - check computer signals, voltage reg, injectors (see note #4 below)
  7. Injector circuit isn't switching when it's told to (TBI) - check computer, connections
    or (MPI) injector circuit #1 not switching right
    or (turbo) injector circuit #2 not switching right
    or (all 1990-) injector output driver not responding
  1. Bad evaporator purge solenoid circuit or driver
  2. (1984 only) power loss/limited lamp or circuit
    or (1988 only) EGR gases not working - check vacuum, valve
    or (1990-92, except turbo) computer didn't see change in air/'fuel ratio when EGR activated - check valve, vacuum lines, and EGR electrical
  3. Air conditioning clutch relay circuit open or shorted (may be in the wide-open-throttle cutoff circuit)
  4. (1984-86) EGR solenoid circuit shorted or open
    or (1987-1991) speed control shorted or open
  5. Cooling fan relay circuit open or shorted
    or (trucks) idle switch motor fault - check connections
  6. (turbo only) Wastegate control circuit open or shorted
    or (3.9/5.2 RWD) solenoid coil circuit (air switching)
    or (turbo IV) #3 Vent Solenoid open/short
  7. Shift indicator light failure, 5-speed
    or (1987-89) part throttle lock/unlock solenoid driver circuit
    or (1985-89 Turbo I-IV) solenoid coil circuit
    or (1995 and on) Trans temperature sensor voltage low (see note #2)
  1. Alternator field control circuit open or shorted
  2. Automatic shutdown relay circuit open or shorted
    or Fuel pump relay control circuit
    or Fuel level unit - no change over miles
    or Z1 voltage missing when autoshutdown circuit energized (see note #6)
  3. Peak primary coil current not achieved with max dwell time
    or Cylinder misfire
    or Problem in power module to logic module interface
  4. No FJ2 voltage present at logic board
    or Logic module self-diagnostics indicate problem
    or Battery temperature out of range (see note #1)
  5. Turbo boost limit exceeded (engine was shut down by logic module)
  6. Battery voltage too high during charging or charging system voltage too low
  7. Battery voltage too low and alternator output too low
  1. Oxygen sensor stuck at lean position (lean condition)
    or (1984 turbo only) Internal logic module fault
  2. Oxygen sensor stuck at rich position (see note #5)
    or (1984 turbo only) Internal logic module fault
  3. Logic module internal problem
  4. No sync pickup signal during engine rotation (turbo only)
    or (1984 turbo only) Internal logic module fault
  5. End of codes
  1. Baro sensor open or shorted
  2. EMR mileage cannot be stored in EEPROM
    or PCM failure SRI mile not stored
  3. Controller cannot write to EEPROM
  4. Catalytic converter efficiency failure
  5. Power steering switch failure
  1. Start of test (not usually given, don't expect it)

Notes:

  1. The power module has an air-cooled resistor which senses incoming air temperature. The logic modules uses this information to control the field current in the alternator. This code applies ONLY to alternators whose voltage is computer regulated. If you lose the feed to keep RAM information stored when the engine's off, you also lose battery voltage sensing.
  2. From the 1995 TRUCK manuals: the trailer towing package includes a transmission coolant temp sensor while the standard package doesn't. This may cause the low (no) voltage indication.
  3. Matt Rowe comments: The throttle postion circuit tells the computer how far the accelerator is depressed. The Throttle Position Sensor (TPS) is on the throttle body on the opposite side of the throttle cable. The connector should have a round rubber cover over the connections. Clear the fault codes, start the car and try jiggling the wires/connectors to try to trip a fault code. Loss of this signal could cause other problems.
  4. During cranking, the computer will test the current through the injector to see whether there's too much resistance in the injector's path. If there is, code 26 is set. The problem may be cured with tuner cleaner on the connectors.

    For TBI engines, the injector's cold resistance should be between 0.9 and 1.2 ohms (specs vary with year). This is a peak-and-hold injector. With the engine idling the peak period should be about 1.2 milliseconds whereas the hold period will vary. If it's lower than this at idle, then the injector's shorted or there's a defect in the injector driver circuit.

  5. Wade Goldman wrote: In my case, the breather tube leading into the catalytic converter had rusted and become detached. This some how would cause the sensor to read an over rich condition and run crummy. I did not trust the reliability of the weld over a corroded surface and opted for the more expensive route of replacing the converter, breather tube and all.
  6. The Z1 voltage feeds the autoshutdown relay. This typically includes fuel pump and switched-battery feed to the ignition coil(s). In my Le Baron, the Z1 circuit leaves the power module and splits into two paths: the fuel pump and the positive side of the ignition coil. Internal to the power module is the auto shutdown relay (in my case, it's a sealed box about 1" by 1"). The output voltage is monitored to determine whether the relay responds correctly. I suspect that the ASD relay (and, therefore, the Z1 circuit) also feeds the fuel injector drivers and current sensing circuit, but can't prove this.

    I've used the Z1 voltage to test for good power connections to the power module. I connected my OTC 500 multimeter from the battery's positive post to the ignition coil's switched battery terminal and measured the voltage drop using the bar graph to monitor peak voltages. Voltage spikes of around 200 mV to 300 mV are ok. Anything more means tv tuner cleaner time (or replacing the power module). Another thing to check is the maximum voltage drop during the priming pulse. With the old power module, I was losing about 2 volts across the circuit; the replacement is losing about 1/4 volt.

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Paint Codes

Note: Most paint codes come with color variations from the factory. This means that within a particular color, there will be distinct variations. For example, as of April 2000, there are three different White's - regular, blue and yellow, all within the PW7 paint code. Always work with your body shop to determine the correct paint for your vehicle.

CODE COLOR YEARS USED
PQW Aquamarine 2000
PX8 Black 1998-2000
PS4 Bright Platinum 1999-2000
PW7 Bright White 1998-2000
PEA Chili Pepper Red 1998-2000
PCU Deep Amethyst 1998-1999
PR4 Flame red 1998-2000
PG8 Forest Green 1998-2000
PB3 Intense Blue 1998-1999
PFA Light Driftwood 1998-2000
PBT Patriot Blue 1999-2000
PTL Sierra Bronze 2000
ADDITIONAL DAKOTA COLORS
PV3 Amber Fire 2000
PRV Dark Garnet red 2000
PYH Solar Yellow 1999-2000
PGF Emerald Green 1997-1999
PRF Metallic Red 1997-1999

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Air Filtration & Efficiency  (An official response from K&N concerning accusations made about their filtration products)

To Whom It May Concern, especially Mr. George Morrison who has taken K&N to task with some very undocumented accusations.

GM Comment: We were spending upwards of $30,000.00 a month on paper air filters using them one time and then tossing them away.

Question: What was the total number of paper air filters used each month and how long was the service life for each paper element?

GM Comment: "... reusable air cleaners showed an immediate large jump in silicon (dirt) levels... etc.

Question: What is a large jump: What was the PPM count before the "reusable air filter" and what was the PPM after installation and use? What was the PPM with the foam and what was the PPM with the K&N?

There are allowable limits and without the facts it is impossible to comment.

However Regarding the silicone levels K&N has recorded over six years running, oil analysis from two Southern California transit authorities. This includes some 800 large diesel buses and 200 "Dial A Ride" gasoline vans. Oil samples were taken every 60 days and did not exactly match the changing or service of the air filter element! All air filters were serviced at 25" of water restriction. When running with paper air filters we did notice an increase of silicone as the element grew dirty some as high as 25 PPM. When the K&N elements were installed we noticed a drop to more acceptable levels (6 12 PPM) at the next oil sample test. Not once have we recorded any abnormally high silicone counts with the K&N elements. Average mileage per vehicle is 50,000 miles per year, 50,000 miles times 1,000 vehicles equals 50 million miles a year. Not one engine has suffered damage during this time while using K&N air filters. K&N did save the two transit authorities a lot of fuel, reduced their labor to change out the paper air filters (one K&N would last the same life as 3 paper elements) plus hundreds of thousands of dollars purchasing new paper elements.

For the record, K&N does not manufacture or specify any of it's air filters for the mining or construction industry. We do on occasion rebuild some very large and strange air filters for a lot of our customers. Rebuild, means that we take a dirty paper air filter, disassemble it and by using the old end caps and wire baskets we will rebuild the filter using the K&N filter media. Upon delivering the "rebuild" to the customer, he is advised that we will not vouch for the application or proper sealing of the element into his air filter canister. We have no way of testing the seals of the gaskets. We suspect this is the type of K&N air filters which Mr. Johnson used in his test.

Evidently, Mr. Johnson was conducting his own evaluation, which is good, as we do it on some things we source out. However, had K&N been on site or directly involved with the test, I'm certain the test would have been more favorable for Mr. Johnson and K&N. First off, you do not want to mix one of the oil impingement air filters (K&N or Foam) in combination with paper, especially paper safety filters. Try this simple test yourself by spraying your paper air filter element with a very thin oil or WD 40, WOW! That combination will lock up an air filter very quick, plus you could damage the paper filter media I'm not surprised that Mr. Johnson's safety filter clogged, but I am pleased it went a full half day. I would have bet one hour at most If you fit a new paper safety filter with a new K&N or foam outer filter, just remember any excess oil, and there will be excess oil, will be pulled off almost immediately into the safety filter and you have instant restriction.

Instead of using an inner paper safety filter, why not incorporate a foam or polyester pre filter on the outside of the K&N element? This combination has proven to be extremely effective operating in very dusty desert conditions. Offroad racers, operating in desert sand and fine silt beds, will use an oiled foam wrap or pre filter on the outside of the K&N element. Once the wrap is clogged it can be replaced in just seconds. Baja racers will change foam wraps at each pit stop and never touch the K&N set up during the entire 1,000 mile race. For mud and heavy sand, we recommend the polyester Precharger wrap. This is a fine denier mesh (similar to panty hose) that will deflect the sand and mud. Being of a very slick material, the Precharger will cause the dirt to slide off and not pack into the K&N filter pleats. Also, the polyester can be changed rather quickly.

What about efficiency of the filter or the filters ability to stop dirt? There are two acceptable tests used by the filter industry to verify the efficiency (actually just one test but with two grades of dust) SAE J726 F or C (fine or course dust). The exact mixture is detailed at the end of this report 100% efficiency is perfect but rare for any air filter that also allows enough air through for engine use. One major air filter manufacturer of paper elements has consistently advertised a 97% dirt free media filter for all its elements. This is very good, yet there are some others that claim 98 99%, but I have never seen one of their test reports. K&N has certified reports of 97.4% FINE for its four ply (four layers of cotton gauze) and 98.2% COURSE for the commercial 6 ply filters.

Incidentally, the U. S. Army just completed a 30 cycle test of the K&N air filter for possible use on helicopters operating in dirty dusty desert conditions. The 30 cycle test consisted of air being pulled through the K&N filter at speeds required by the helicopter jet engine for full power. At the same time, dirt is induced into the air stream per the SAE J726 C test procedures. When the restriction reached 25" of water, the filter was removed from the test chamber and serviced per K&N's instructions (washed re oiled). Again, the same element was tested and serviced over and over for 30 complete cycles. In the end the K&N was still operating with a 97% efficiency.

In conclusion, K&N has been manufacturing and selling the washable reusable air filter for over 30 years. To date, we have not lost one engine because of the filter media being inferior.

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